Sponsored by: Medtronic
Project Summary
Medtronic uses laser welding to seal custom batteries used in their neurostimulator devices. The case and cover of the batteries are held together through a fixture which rotates the battery 360 degrees so that a laser is able to seal the case to the cover around the whole battery. Medtronic currently has a system where the laser beam is delivered vertically. They would like a new system which allows the laser to weld the battery from the side.
Design Goal
The goal of this project was to create a welding fixture that can hold the battery case and cover together to complete a weld 360 degrees around the battery without having to modify the position of the fixture or part during the process.
Design Constraints
- The fixture must apply a constant 1lb force on the battery
- The fixture must rotate around the centroid of the battery
- The fixture must allow 0.5” clearance for the laser welding nozzle
- The operator must be able to load a part outside the safety shield
![SolidWorks Model of the Fixture Prototype](../../../../../_media-library/_images/ug-experience/senior-design/2023-2024/projects/t8-medtronic-image1.jpg)
SolidWorks Model of the Fixture Prototype
![Fabricated Fixture Prototype](../../../../../_media-library/_images/ug-experience/senior-design/2023-2024/projects/t8-medtronic-image2.jpg)
Fabricated Fixture Prototype
Members of the Project Team
Student Team:
- Jolie Carey - Major: Mechanical Engineering
- Jae Choi - Major: Mechanical Engineering
- Michael Kisch - Major: Mechanical Engineering
- Gavin Swenson - Major: Mechanical Engineering
Industry Representative: Tom Loken
Faculty Advisor: Michael O'Connor
![Student team photo](../../../../../_media-library/_images/ug-experience/senior-design/2023-2024/student-teams/t8-medtronic-student-team-pic.jpg)
Pictured left to right: Gavin Swenson, Jae Choi, Jolie Carey, Michael Kisch